DISMANTLING AND END OF LIFE
When parts or full airframes reach the end of their life span, automation and other Industry 4.0 systems shall support recycling processes to increase the value of the constituent composite and metal materials.
The aim of this step is the development and demonstration of an automated rivet removal robot, suitable for aircraft fuselage dismantling.
The prototype of the rivet removal robot has a target removal rate of 1000 rivets per hour, paving the way to economically viable materials separation. It is estimated that such material segregation raises the value of aircraft aluminium fuselage scrap material with a factor 3.
SUSTAINair incorporates the following technology for dismantling stage:
Rivet removal robot head to dismantle EoL aircraft for maximised recyclate value
SUSTAINair aims to bring cost-efficient, automated, intelligent solutions to the MRO and EoL industries, allowing reuse and recovery of expensive aerospace materials, to be kept at high-grade aviation standards.
There will be a strong focus on future-proofing the technology, ensuring its robustness for hybrid and composite materials as well as morphing structures.